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If you’ve been craving that unmistakable flavor of a classic Arby’s sandwich but want to keep things cozy and budget-friendly at home, then this DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe is your new best friend in the kitchen. Packed with tender, juicy roast beef and smothered in rich, melty cheddar cheese sauce, all nestled between perfectly toasted buns, this recipe delivers the same mouthwatering satisfaction without the fast-food lines. Plus, the golden crispy curly fries on the side turn this meal into a full-on comfort feast that your whole family will adore.
Ingredients You’ll Need
Gathering these simple yet essential ingredients is the first step to bringing that iconic Arby’s flavor right into your own home. Each component plays a key role in delivering amazing taste and texture—from the tender roast beef and creamy cheddar sauce to the twisted, crunchy fries that complete the experience.
- 1 lb deli-style roast beef: Choose thinly sliced roast beef for that tender, juicy texture that melts in your mouth.
- 1 can Ricos Premium Cheddar Cheese Sauce (15 oz): This smooth, savory cheese sauce is the perfect melty topping that’s full of rich flavor.
- 4 onion sandwich buns: Slightly sweet with a subtle sharpness, these buns offer a sturdy yet soft base for your sandwich.
- 1 bag Arby’s Seasoned Curly Fries (frozen): These curly fries bring the signature crispy, seasoned crunch that makes the meal complete.
How to Make DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe
Step 1: Warm the Roast Beef
Preheat your oven to 250°F and wrap the deli-style roast beef tightly in foil. This technique gently reheats the meat in about 8–10 minutes without drying it out, keeping it juicy and tender—just like the roast beef you love from Arby’s.
Step 2: Melt the Cheddar Cheese Sauce
While the beef is warming, pour the canned cheddar cheese sauce into a saucepan and heat it over medium-low heat. Stir occasionally until it’s completely smooth, creamy, and ready to crown your sandwich with that gooey, irresistible cheese.
Step 3: Toast the Onion Buns
Lightly toast your onion sandwich buns either in a skillet or under the broiler for 1–2 minutes. Toasting adds a warm crunch on the outside while preserving softness inside, creating the perfect vessel for all those fillings.
Step 4: Cook the Curly Fries
Pop your frozen Arby’s Seasoned Curly Fries in the oven and follow package instructions—usually baking for 20–25 minutes at 425°F. This locks in crispiness and seasoning, giving you those golden, spiral fries with that extra zing.
Step 5: Assemble Your Sandwich
Place the warmed roast beef on the bottom half of your toasted bun, then drizzle generously with the hot cheddar cheese sauce. Cap it with the top bun, and your DIY Arby’s Roast Beef Cheddar Sandwich is ready for its close-up.
Step 6: Plate and Serve
Serve your sandwich alongside a heaping pile of piping hot curly fries for a meal that tastes like a celebration of comfort food. Every bite offers warmth, creaminess, and just enough spice to keep things exciting.
How to Serve DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe
Garnishes
To amp up your sandwiches, consider adding some crunchy pickles or a few slices of fresh tomato and red onion. These add refreshing textures and a zesty edge that complement the rich roast beef and cheddar sauce perfectly.
Side Dishes
Besides the curly fries, a crisp green salad with a tangy vinaigrette works wonders to balance out the richness. Alternatively, serve with coleslaw or baked beans for even more homestyle comfort vibes.
Creative Ways to Present
Arrange each sandwich open-faced on colorful plates, drizzled with extra cheese sauce and sprinkled with fresh herbs like parsley or chives. Serve the curly fries in small baskets or rustic bowls for that inviting, casual feel anyone would love to dig into.
Make Ahead and Storage
Storing Leftovers
If you have any of your DIY Arby’s Roast Beef Cheddar Sandwiches left, wrap them tightly in foil or plastic wrap and keep them in the refrigerator for up to 2 days. Make sure to store your curly fries separately in an airtight container to maintain their crispiness as much as possible.
Freezing
While the roast beef and buns freeze well, it’s best to freeze the cheese sauce separately in a freezer-safe container. Curly fries can be frozen but tend to lose some crunch, so reheating them in a hot oven or air fryer works best to restore texture.
Reheating
Reheat your leftover sandwich in a low oven (around 300°F) wrapped in foil to keep the meat moist, and warm your cheese sauce gently on the stovetop. Pop the curly fries in the oven or air fryer for a few minutes to bring back their signature crispy bite.
FAQs
Can I use fresh roast beef instead of deli-style slices?
Fresh roast beef can be used if sliced very thinly, but deli-style roast beef is recommended for that tender, melt-in-your-mouth texture that works best for this sandwich.
Is there a homemade alternative to the Ricos Cheddar Cheese Sauce?
Absolutely! You can make a simple cheese sauce using shredded cheddar, butter, milk, and a touch of flour or cornstarch to thicken it up for a homemade twist.
Can I bake the curly fries from fresh potatoes?
While this recipe uses frozen curly fries for convenience and that authentic taste, seasoned curly fries from fresh potatoes can be made at home but require a special spiralizer and seasoning blend.
What type of buns work best besides onion buns?
If onion buns aren’t your favorite, soft sandwich rolls or brioche buns also pair wonderfully thanks to their slight sweetness and tender crumb.
How can I make this sandwich healthier?
Opt for low-fat roast beef and reduced-fat cheese sauce, and bake curly sweet potato fries instead of regular ones to trim calories while keeping maximum flavor.
Final Thoughts
There’s nothing quite like the satisfaction of recreating your favorite fast-food classics at home, especially when it means sharing a delicious, hearty meal with family and friends. This DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe is simple, flavorful, and utterly comforting—making it a go-to for any night you want something special without fuss. I can’t wait for you to try it and see just how quickly it becomes a beloved favorite in your household too!
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DIY Arby’s Roast Beef Cheddar Sandwiches with Curly Fries Recipe
- Prep Time: 5 minutes
- Cook Time: 25 minutes
- Total Time: 30 minutes
- Yield: 4 sandwiches
- Category: Sandwich
- Method: Baking
- Cuisine: American
Description
Enjoy a budget-friendly, quick and delicious homemade version of Arby’s Roast Beef and Cheddar Sandwiches paired with crispy seasoned curly fries. This family favorite combines tender deli-style roast beef and warm creamy cheddar cheese sauce on toasted buns, accompanied by perfectly cooked curly fries for a satisfying meal any day of the week.
Ingredients
Sandwich Ingredients
- 1 lb deli-style roast beef
- 1 can (15 oz) Ricos Premium Cheddar Cheese Sauce
- 4 onion sandwich buns
Side
- 1 bag frozen Arby’s Seasoned Curly Fries
Instructions
- Preheat Oven: Preheat your oven to 250°F to prepare for warming the roast beef gently without drying it out.
- Warm Roast Beef: Wrap the deli-style roast beef in foil and place it on a baking sheet. Warm in the oven for 8–10 minutes until the meat is heated through, keeping it tender and juicy.
- Heat Cheese Sauce: While the roast beef warms, pour the cheddar cheese sauce into a saucepan and heat over medium-low heat. Stir occasionally until the sauce is smooth, hot, and melted for perfect drizzling.
- Toast Buns: Lightly toast the onion sandwich buns either in a skillet or under the broiler for 1 to 2 minutes until slightly crisp and golden.
- Cook Curly Fries: Prepare the seasoned curly fries according to the package instructions, generally baking at 425°F for 20–25 minutes until crispy and golden brown.
- Assemble Sandwiches: On each toasted bottom bun, place a generous portion of warm roast beef, drizzle with hot cheddar cheese sauce, then top with the corresponding bun.
- Serve: Serve the sandwiches immediately alongside a heap of crispy, seasoned curly fries for a delicious, comforting meal.
Notes
- Be careful not to overheat the roast beef to avoid drying it out; warming at low temperature helps retain moisture.
- Cheddar cheese sauce can be substituted with homemade cheese sauce if preferred.
- For crispier buns, toast them just before assembling sandwiches.
- Follow package instructions precisely for the best curly fry texture and flavor.
- This recipe is quick and can be easily doubled for larger families or gatherings.
